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China Capacitor Discharge Stud Welding Machine manufacturer
Mint Automation Welding Equipment (Shanghai) Co.,Ltd

Mint Automation Welding Equipment (Shanghai) Co.,Ltd

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PRO-D 2200 Microprocessor Controlled Drawn Arc Stud Welding Machine Equipped With A Shielding Gas Module

PRO-D 2200 Microprocessor Controlled Drawn Arc Stud Welding Machine Equipped With A Shielding Gas Module

    • PRO-D 2200 Microprocessor Controlled Drawn Arc Stud Welding Machine Equipped With A Shielding Gas Module
    • PRO-D 2200 Microprocessor Controlled Drawn Arc Stud Welding Machine Equipped With A Shielding Gas Module
    • PRO-D 2200 Microprocessor Controlled Drawn Arc Stud Welding Machine Equipped With A Shielding Gas Module
    • PRO-D 2200 Microprocessor Controlled Drawn Arc Stud Welding Machine Equipped With A Shielding Gas Module
  • PRO-D 2200 Microprocessor Controlled Drawn Arc Stud Welding Machine Equipped With A Shielding Gas Module

    Product Details:

    Place of Origin: Germany
    Brand Name: BTH BOLTE
    Certification: CE
    Model Number: PRO-D 2200

    Payment & Shipping Terms:

    Minimum Order Quantity: 1 Unit
    Price: Negotiation
    Packaging Details: Packed in carton firstly, and then reinforced with wooden case for outer packing
    Delivery Time: 15 working days after received your payment
    Payment Terms: T/T, Western Union
    Supply Ability: 30 units per month
    Contact Now
    Detailed Product Description
    Welding Range: Ø 2-22 Mm Welding Material: Steel, Stainless Steel
    Welding Method (acc. To DIN EN ISO 14555): Drawn Arc (ceramic Ferrule), Short Cycle, Optional: Drawn Arc (shielding Gas) Welding Current: 200-2100 A, Continuously Adjustable
    Welding Time: 10-3000 Ms, Continuously Adjustable Power Source: Transformer/rectifier
    Mains Plug: CEE 63 A Mains Supply: 230/400/415/460 V, 63 A, 50/60 Hz
    Mains Fuse External: 63 AT Protection: IP 23
    Lifting Eyes: 2 Swivel Castors/fixed Castors: 2/2
    Suitable Welding Guns: PHM-10, PHM-12, PHM-160, PHM-161, GD 25 Part Number: B-90-30-4050

    PRO-D 2200 Microprocessor Controlled Drawn Arc Stud Welding Machine Equipped With A Shielding Gas Module

     

    BTH BOLTE Microprocessor controlled stud welding unit PRO-D 2200

     

    for drawn arc and short cycle stud welding

     

     

        The microprocessor controlled stud welding unit PRO-D 2200 is designed for drawn arc and short cycle stud welding. Microprocessor control, continuous adjustment of welding current and time as well as constant current regulation ensure in connection with the high performance of the unit optimum welding results and repeatability. The unit is easily operated by the very robust rotary knob with a built-in push button, all functions and parameters are shown on a big display.
    Pre-installed welding programms facilitate the choice of the right adjustment values for different welding tasks. Additionally, user specific welding programms can be stored. The modular design of the unit allows the customer specific choice of the equipment features. All optional equipment features can be retrofitted.
    The integrated welding parameter monitoring enables the quality control of the finished welds. By default, the parameter sets of the last ten welds are stored. The optional available welding parameter memory allows the storage of 24500 welds and has an USB-interface for data transmission to a PC.
    Optionally, the unit can be equipped with a shielding gas module for welding with shielding gas for weld pool backing and with an automatic module to control the automatic stud feeder VBZ and an automatic welding gun.
    The PRO-D 2200 can be supplied as multi-gun unit for the operation of two or four stud welding guns with different adjustment values for welding current and welding time. The multi-gun unit automatically detects which gun is used. All gun connections can be equipped with a shielding gas module. Alternatively, for the operation of up to four stud welding guns on one unit the external adapter box PRO-SPLIT is available as accessory.

     

     

    Welding range Ø 2-22 mm
    Welding material steel, stainless steel
    Welding method
    (acc. to DIN EN ISO 14555)
    drawn arc (ceramic ferrule), short cycle, optional: drawn arc (shielding gas)
    Welding current 200-2100 A, continuously adjustable
    Welding time 10-3000 ms, continuously adjustable
    Power source transformer/rectifier
    Mains plug CEE 63 A
    Mains supply 230/400/415/460 V, 63 A, 50/60 Hz
    Mains fuse external 63 AT
    Protection IP 23
    Lifting eyes 2
    Swivel castors/fixed castors 2/2
    Dimensions (WxHxL) 560x680x790 mm
    Weight 230 kg
    Part number B-90-30-4050
    Suitable welding guns PHM-10, PHM-12, PHM-160, PHM-161, GD 25

     

     

    • welding current continuously adjustable
    • welding time continuously adjustable
    • constant current regulation
    • easy operation by a very robust rotary knob with a built-in push button
    • all functions and parameters are shown on a big display (display contrast adjustable)
    • library with pre-installed welding programmes (selectable via stud diameter and type)
    • 59 user-specific welding programms can be stored
    • welding parameter monitoring and documentation
      - recording of welding current, welding time, welding energy and arc voltage for each weld
      - recording of stud travel (lift, piston runtime, immersion depth) for each weld [only when a welding gun resp. an automatic welding head with travel measuring system is used]
      - comparison of the recorded parameters to the parameters of a reference weld (tolerances adjustable)
      - in case of variances to the reference weld a warning is displayed or the unit is locked for further welds until the release by the operator (functionality can be switched off)
      - storage of the last ten welding parameter sets
      - optional (also retrofitable): welding parameter memory for the storage of 24500 welding parameter sets (storage with date and time) with USB-interface for data transmission (welding parameter sets) to a PC
    • device lock (with pin code query) to avoid unwanted parameter adjustments
    • authorization concept with different roles (password protected) for device lock as well as changes of basic settings and menu structure
    • weld counter (display in main menu)
    • optional (also retrofitable): shielding gas module for welding with shielding gas for weld pool backing
    • shielding gas pre- and post-flow time continuously adjustable (with option shielding gas module)
    • optional (also retrofitable): automatic module to connect the automatic stud feeder VBZ and an automatic welding gun
    • optional (also retrofitable): two or four gun connections
      - different adjustments for welding current and welding time
      - automatic detection of used gun
      - welding programme storage for each gun connection
      - weld counter for each gun connection
      - optional (also retrofitable): shielding gas module for each gun connection
    • available as accessory: adapter box PRO-SPLIT
      - enables the operation of up to four stud welding guns with different adjustment values for welding current and welding time on one unit
      - automatic detection of used gun
      - welding programme storage for each gun connection
      - weld counter for each gun connection
      - with up to four shielding gas modules
    • switch between standard and basic version with reduced range of functions for particularly easy operation
      Series PRO-D units can be switched to a basic version (protected by password entry). The basic version has a reduced range of functions for particularly easy operation. Only welding current, welding time and day counter can be set.
    • suitable for through deck welding
    • functional test without welding current for lift adjustment for welding guns and heads (lift test)
    • repeat cycle lock to avoid welding on an already welded welding element
    • intelligent self-diagnosis system (display of an error code in case of an interference/failure)
    • automatic function test after switch-on
    • temperature control as protection against destruction through excess temperature
    • phase monitoring
    • automatic switch-off in case of excess temperature and phase failure
    • protection of the unit in case of a fault on welding/control line cable and solenoid
    • highest operational reliability and high power-on time through exclusive use of high-quality components
    • all functions and parameters are controlled by a fast and high-performance microprocessor
    • CAN-Bus and Anybus for safe communication with higher-level controllers
    • optimized for the operation on generators
    • lifting eyes
    • two swivel castors, two fixed castors
    • robust, powder-coated metal housing
    • stable fixing of welding cable sockets at own plug holder, prevents damage on housing caused by pulling of cable

     

    All drawn arc stud welding units at a glance

     

     

        LBH
    410
    LBH
    710
    LBH
    910
    PRO-D
    1600
    PRO-D
    2200
    PRO-D
    2800
    Welding method            
      Drawn arc (ceramic ferrule)
    [suitable for weld through deck]
    x x x x x
    [x]
    x
    [x]
      Short cycle   x x x x x
      Drawn arc (shielding gas)   o o o o o
    Max. welding diameter (mm)            
      Drawn arc (ceramic ferrule) 8 10 12 16 22 25
      Short cycle   8 10 10 10 10
      Drawn arc (shielding gas)   10 12 12 12 12
    Welding current (A) 400 680 900 200-
    1400
    200-
    2100
    200-
    2600
    Welding time (mS) 40-
    350
    5-
    950
    5-
    950
    10-
    3000
    10-
    3000
    10-
    3000
    Constant current regulation       x x x
    Welding parameter monitoring            
      Welding parameter monitoring       x x x
      Welding parameter memory
    with USB-interface for
    data transmission to a PC
          o o o
    Gun connections            
      1 gun connection x x x x x x
      2 gun connections       o o o
      4 gun connections       o o o
    Utilisable with adapter box
    PRO-SPLIT
          x x x
    Operation            
      Microprocessor control       x x x
      Welding programme library       x x x
      Welding programme storage       x x x
      Device lock with PIN code       x x x
      Authorization concept
    (device lock, basic settings, menu structure)
          x x x
      Weld counter (resettable)       x x x
      Lift test       x x x
      Repeat cycle lock x x x x x x
      Electronic function control x x x x x x
      Self diagnosis system       x x x
      Automatic function test x x x x x x
      Switch to basic version
    (reduced range of functions for particularly easy operation)
          x x x
    Shielding gas module   o o o o o
    Automatic stud feeding   o o o o o
    Error diagnosis systems            
      Excess temperature x x x x x x
      Phase failure x x x x x x
      Damage on welding/control cable x x x x x x
      Damage on solenoid x x x x x x
    Interfaces            
      CAN-BUS       o o o
      USB       o o o
    Ventilator            
      thermic controlled x x x      
      continuous operation       x x x
    Lifting eyes       x x x
    2 swivel castors, 2 fixed castors       x x x
    Robust, powder-coated metal housing x x x x x x
    Dimensions            
      Width (mm) 195 275 275 555 555 610
      Height (mm) 260 260 260 680 680 680
      Length (mm) 400 470 470 790 790 900
      Weight (kg) 27 37 37 169 245 316
    Electric connection            
      Mains supply (V) at 50/60 Hz 400(230/460) 400(230/460) 400(230/460) 230/400/415/460 230/400/415/460 230/400/415/460
      Mains fuse external 25 AT 25 AT 35 AT 35 AT 63 AT 125 AT
      Mains plug CEE 32 A 32 A 32 A 32 A 63 A 125 A
      Protection IP 23 IP 23 IP 23 IP 23 IP 23 IP 23
    Suitable welding guns            
      PHM-10   x x o o o
      PHM-12 x x x o o o
      PHM-160 o o o x o o
      PHM-161 o o o x o o
      GD 16   o o x o o
      GD 19   o o x x o
      GD 22   o o o x o
      GD 25   o o o o x
      PHA-500   o o o o o
      PHA-500-6   o o o o o
    Control cable socket for welding guns 7-polig 7-polig 7-polig 12-polig 12-polig 12-polig
    x = Standard, o = Option

     

    PRO-D 2200 Microprocessor Controlled Drawn Arc Stud Welding Machine Equipped With A Shielding Gas Module

    Contact Details
    Mint Automation Welding Equipment (Shanghai) Co.,Ltd

    Contact Person: Mink

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    Mint Automation Welding Equipment (Shanghai) Co.,Ltd
    6th Floor, Building 2, No. 615, Ningqiao Road, Jinqiao Economic Development Zone, Pudong New Area, Shanghai
    Tel:86-021-56061221
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