BTH The Fully Automatic Series T Stud Welding Machines, Maximum of Precision and Reliability

Product Details:

Place of Origin:	Germany
Brand Name:	BTH Bolte
Certification:	CE
Model Number:	series T

Payment & Shipping Terms:

Minimum Order Quantity:	one units
Price:	Negotiation
Packaging Details:	Packed in carton firstly, and then reinforced with wooden case for outer packing
Delivery Time:	15 working days after received your payment
Payment Terms:	T/T, Western Union
Supply Ability:	10 units per month

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Detailed Product Description

Working Area X/Y:	1000 X 700 Mm, 1250 X 850 Mm Or 1500 X 1000 Mm	Wwelding Rangeelstud Welding Range:	Stud Diameter 3-8 Mm, Stud Length 6-50 Mm
Max. Number Of Stud Welding Heads:	4	Max. Operating Speed Of The X-/Y-axis:	30 M/min
Positioning Accuracy Of The Welded Studs:	+/- 0,2 Mm	Electrical (mains Supply, Mains Fuse External):	230 V/50 Hz, 16A
Highlight:	automatic welding equipment , stud type welding machine

BTH The Fully Automatic Series T Stud Welding Machines, Maximum of Precision and Reliability

BTH CNC The Fully Automatic Series T Stud Welding Machines

Whatsapp: +86 13818731663
Wechart: 630531309

The fully automatic series T stud welding machines warrant a maximum of precision and reliability through their robust construction and the use of high-value components. The available working areas as well as numerous possible option enable the customer-specific design of the machines.

working area X/Y: 1000 x 700 mm, 1250 x 850 mm or 1500 x 1000 mm (Other dimensions upon request as special production.)
The entire working area can be reached by each welding head.
welding range
stud diameter 3-8 mm, stud length 6-50 mm (Other diameters and lengths as well as special welding elements upon request as special production.)
max. number of stud welding heads: 4
(The machine concept is designed for four working stations. If a milling unit is used at the most three stud welding heads can be mounted.)
max. operating speed of the X-/Y-axis: 30 m/min
positioning accuracy of the welded studs: +/- 0,2 mm
Fast and easy programming by operating software i1stud.
i1stud enables - besides programming directly on the machine - entering the welding coordinates on an external PC. Thus idle times by programming on the machine can be avoided.
optional: operating software i3stud (inkl. DXF data converter) with operating terminal with industrial panel PC
(DXF data import: The customer-specific DXF-data are automatically converted and transfered to the controller. Visualization of the program sequence.)
ample program memory
mobile operating panel
very easy operation
welding parameter monitoring and documentation (by stud welding units PRO-D/PRO-C)
- recording of welding current, welding time and arc voltage for each weld
- recording of stud travel (lift, piston runtime, immersion depth) for each weld [only when an automatic welding head with travel measuring system is used]
- comparison of the recorded welding parameters (actual values) to the parameters of a reference weld (set values) (tolerances adjustable)
- in case of variances to the reference weld a warning is displayed or the unit is locked for further welds until the release by the operator (functionality can be switched off)
- storage of the last ten welding parameter sets
- optional (also retrofitable): welding parameter memory for the storage of 24500 welding parameter sets (storage with date and time) with USB-interface for data transmission (welding parameter sets) to a PC
- optional (also retrofitable): PRO-xDataLog
The software PRO-xDataLog enables - besides reading out the welding parameter memory - the real-time transmission (Live Logging) of the welding parameter sets recorded by the stud welding unit to a PC that is connected to the stud welding unit. Immediately after each weld the welding parameter set (with date and time) that is recorded by the unit is written into a file on the connected PC. There the data can be analyzed (e.g. by MS Excel) and stored.
automatic stud feeding
very good accessibility of the machine
flexible positioning of the pneumatic clamps on the machine table
short set-up and retooling times
quick change system for welding heads
free zero points (zero point shift)
re-weld function with program continuation
optional protection devices:
- housing with door (design as sliding, folding or lift door (if required also pneumatically)) or light curtain
- light curtain
- safety fence
high processing speed due to dynamic servo motors
premium axes with high-precision guides and threaded spindle or belt drive warrant a maximum of precision and reliability
inside slide mountings with cover bands avoid damages to the drive caused by welding spatters, smoke and dust
very robust and warp resistant welded steel machine frame
machine table made from aluminium T-grooved plates with laminated fabric plates for electrical insulation and as wear protection
stop bars (150 mm behind the X- and the Y-zero point) facilitate the setting up of the variable stop positions
pneumatic working lift/welding head 80 mm (mechanic adjusting range through precision crank handle 40 mm)
The machines are suitable for all stud welding methods.
The following stud welding units and automatic stud welding heads can be used:
PRO-C 1000/1500 = stud welding units for capacitor discharge stud welding (contact and gap method)
PRO-D 1200/1600 = stud welding units for drawn arc and short cycle stud welding
KHA-200F with integrated travel measuring system = automatic stud welding head for capacitor discharge (gap and contact method), drawn arc and short cycle stud welding
KKA-200F = automatic stud welding head for capacitor discharge stud welding (contact method)
connection values
electrical (mains supply, mains fuse external): 400 V/50 Hz, 16A
pneumatical: ≥ 6 bar, unoiled, dry, clean
servo motor-driven Z-axis 250 mm for the exact and fast positioning on different levels
fluid spraying device for targeted wetting of the welding point before welding for each welding head
milling unit with exhaust device for targeted removal of problematic surface layers at the welding point
pneumatic single stud feeding, manual stud insertion (e.g. for feeding special studs (special geometries, overlong studs))
stud switch for feeding studs with the same diameter but different lengths into one welding head
pneumatic mass clamps standard
pneumatic mass clamps aperture angle 90°
mechanic mass clamps mounted on welding head
pneumatic mass clamps mounted on welding head
workpiece downholder for each welding head
shielding gas module for each welding head

All CNC stud welding machines at a glance

		F 400	ZM	ZG	TN	TM	TG	VN	VM	VG
Working area X/Y (mm)1) [can be reached by each welding head]		400 400	650 650	800 800	1000 700	1250 850	1500 1000	1000 2000	1250 2500	1500 3000
Welding range2)
	Stud diameter (Ø)	3-8	3-8	3-8	3-8	3-8	3-8	3-8	3-8	3-8
	Stud length (mm)	6-50	6-50	6-50	6-50	6-50	6-50	6-50	6-50	6-50
Max. number of stud welding heads		1	3	3	4	4	4	4	4	4
Max. operating speed X-/Y-axis (m/min)		6	12	12	30	30	30	30	30	30
Positioning accuracy of the welded studs +/- (mm)		0,2	0,2	0,2	0,2	0,2	0,2	0,2	0,2	0,2
Operation and programming
	- software i1stud - compact control Xemo R integrated in the frame	x	x	x	-	-	-	-	-	-
	- software i1stud - control desk - compact control Xemo B	-	-	-	x	x	x	x	x	x
	- Software i3stud (incl. DXF data converter) - operating terminal with industrial panel PC - control Xemo M	o	o	o	o	o	o	o	o	o
Welding parameter monitoring3)
	Welding parameter monitoring	x	x	x	x	x	x	x	x	x
	Welding parameter memory with USB-interface for data transmission to a PC	o	o	o	o	o	o	o	o	o
	PRO-xDataLog software for real-time transmission of the welding parameter sets recorded by the stud welding unit to a PC	o	o	o	o	o	o	o	o	o
Automatic stud feeding		x	x	x	x	x	x	x	x	x
Options
	Servo motor-driven Z-axis 250 mm	-	-	-	o	o	o	-	-	-
	Servo motor-driven Z-axis 300 mm	-	-	-	-	-	-	o	o	o
	Fluid spraying device for each welding head	o	o	o	o	o	o	o	o	o
	Milling unit with exhaust device4)	-	o	o	o	o	o	o	o	o
	Pneumatic single stud feeding, manual stud insertion	o	o	o	o	o	o	o	o	o
	Stud switch	o	o	o	o	o	o	o	o	o
	Pneumatic mass clamps standard	o	o	o	o	o	o	o	o	o
	Pneumatic mass clamps aperture angle 90°	o	o	o	o	o	o	o	o	o
	Mechanic mass clamps mounted on welding head	o	o	o	o	o	o	o	o	o
	Pneumatic mass clamps mounted on welding head	o	o	o	o	o	o	o	o	o
	Workpiece downholder for each welding head	o	o	o	o	o	o	o	o	o
	Shielding gas module for each welding head	o	o	o	o	o	o	o	o	o
	Multidirectional balls table	-	-	-	-	-	-	o	o	o
	Welded steel construction	o	-	-	-	-	-	-	-	-
Protection devices
	Housing with door5)	x	x	x	o	o	o	-	-	-
	Housing with light curtain	o	o	o	o	o	o	-	-	-
	Light curtain	-	-	-	o	o	o	o	o	o
	Safety fence	-	-	-	o	o	o	o	o	o
Motor technology/drive
	Servo motors	x	x	x	x	x	x	x	x	x
Pneumatic working lift/welding head (mm) ((mechanic adjusting range 40 mm)		80	80	80	80	80	80	80	80	80
Machine frame
	Welded steel construction	x	x	x	x	x	x	x	x	x
Suitable stud welding units6)
	PRO-C 1000	x	x	x	x	x	x	x	x	x
	PRO-C 1500	x	x	x	x	x	x	x	x	x
	PRO-I 1300	x	x	x	x	x	x	x	x	x
	PRO-I 2200	x	x	x	x	x	x	x	x	x
	PRO-D 1200	x	x	x	x	x	x	x	x	x
	PRO-D 1600	x	x	x	x	x	x	x	x	x
Suitable automatic stud welding heads6)
	KHA-200F with integrated travel measuring system	x	x	x	x	x	x	x	x	x
	KKA-200F	x	x	x	x	x	x	x	x	x
Dimensions
	Width (mm)	910	1550	1700	2830	3080	3030	2080	2330	2580
	Depth (mm)	910	1430	1580	1525	1675	1825	3040	4040	4540
	Height (mm)	2000	2000	2000	2160	2160	2160	2360	2360	2360
	Weight (kg)	200	600	800	1100	1300	1500	1700	1900	2100
Connection values
	electrical (mains supply, mains fuse external)	230 V/50 Hz, 16A	230 V/50 Hz, 16A	400 V/50 Hz, 16A	400 V/50 Hz, 16A	400 V/50 Hz, 16A	400 V/50 Hz, 16A	400 V/50 Hz, 16A	400 V/50 Hz, 16A	400 V/50 Hz, 16A
	pneumatical	≥ 6 bar unoiled, dry, clean	≥ 6 bar unoiled, dry, clean	≥ 6 bar unoiled, dry, clean	≥ 6 bar unoiled, dry, clean	≥ 6 bar unoiled, dry, cleanr	≥ 6 bar unoiled, dry, clean	≥ 6 bar unoiled, dry, clean	≥ 6 bar unoiled, dry, clean	≥ 6 bar unoiled, dry, clean
x = Standard, o = Option 1)Other dimensions upon request as special production. 2)Other diameters and lengths as well as special welding elements upon request as special production. 3)By stud welding units PRO-C/PRO-D. For further details see product data sheet stud welding units - capacitor discharge stud welding and stud welding units - drawn arc stud welding as well as product data sheet welding parameter memory PRO-x and PRO-xDataLog. 4)The machine concept is designed for four working stations (series Z: three working stations). If a milling unit is used at the most three stud welding heads (series Z: two working stations) can be mounted. 5)Design as sliding, folding or lift door (if required also pneumatically). Optional: housing with closed top as sound insulation housing. 6)The machines are suitable for all stud welding methods. PRO-C 1000/1500 = capacitor discharge (contact and gap method), PRO-D 1200/1600 = drawn arc and short cycle, KHA-200F = capacitor discharge (gap and contact method), drawn arc and short cycle, KKA-200F = capacitor discharge (contact method)