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PRO-C 1500 Capacitor Discharge Welding Machine , Inverter Type Stud Welding Equipment

PRO-C 1500 Capacitor Discharge Welding Machine , Inverter Type Stud Welding Equipment

    • PRO-C 1500 Capacitor Discharge Welding Machine , Inverter Type Stud Welding Equipment
    • PRO-C 1500 Capacitor Discharge Welding Machine , Inverter Type Stud Welding Equipment
    • PRO-C 1500 Capacitor Discharge Welding Machine , Inverter Type Stud Welding Equipment
    • PRO-C 1500 Capacitor Discharge Welding Machine , Inverter Type Stud Welding Equipment
  • PRO-C 1500 Capacitor Discharge Welding Machine , Inverter Type Stud Welding Equipment

    Product Details:

    Place of Origin: Germany
    Brand Name: BTH BOLTE
    Certification: CE
    Model Number: PRO-C 1500

    Payment & Shipping Terms:

    Minimum Order Quantity: 1 unit
    Price: negotiation
    Packaging Details: Packed in carton firstly,and then reinforced with wooden case for outer packing
    Delivery Time: 15 working days after received your payment
    Payment Terms: T/T, Western Union
    Supply Ability: 30 units per month
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    Detailed Product Description
    Welding Range: Ø 2-10 Mm Welding Time: 1-3 Ms
    Capacitance (switchable): 132000 µF (88000 µF/44000 µF) Mains Supply: 230 V (+/- 10%), 2 A, 50/60 Hz (convertable To 115 V (+/- 10%), 4 A, 50/60 Hz)
    Dimensions (WxHxL): 275x265x470 Mm Weight: 20 Kg
    Suitable Welding Guns: PKM-1B, PHM-1A Protection: IP 21
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    capacitor discharge stud welder

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    stud welding unit

    PRO-C 1500 Capacitor Discharge Welding Machine , Inverter Type Stud Welding Equipment

     

    PRO-C 1500 Inverter type Capacitor Discharge Stud Welding unit

     

    Microprocessor Controlled Stud Welding

     

     

        The microprocessor controlled stud welding unit PRO-C 1500 is designed for capacitor discharge stud welding. Microprocessor control, continuous adjustment of charging voltage as well as switchable capacitance ensure in connection with the high performance of the unit optimum welding results and repeatability. Extremely short charging times and thus quick welding sequences are accomplished through the electronically clocked inverter charging boards. The unit is easily operated by a very robust rotary knob with a built-in push button, all functions and parameters are shown on a big display.
    Pre-installed welding programmes facilitate the choice of the right adjustment values for different welding tasks. Additionally, user specific welding programmes can be stored. The modular design of the unit allows the customer specific choice of the equipment features. All optional equipment features can be retrofitted.
    The integrated welding parameter monitoring enables the quality control of the conducted welds. By default, the parameter sets of the last ten welds are stored. The optional available welding parameter memory allows the storage of 24500 welds and has an USB-interface for data transmission (welding parameter sets) to a PC.
    Optionally, the unit can be equipped with an automatic module to control the automatic stud feeder VBZ and an automatic welding gun.
    For the operation of up to four stud welding guns with different adjustment values for charging voltage and capacitance on one unit the external adapter box PRO-SPLIT is available as accessory. The adapter box PRO-SPLIT automatically detects which gun is used.

     

     

     

    Welding range Ø 2-10 mm
    Welding material steel, stainless steel, aluminium, brass
    Welding methods
    (acc. to DIN EN ISO 14555)
    capacitor discharge (contact and gap method)
    Welding time 1-3 ms
    Capacitance
    (switchable)
    132000 µF
    (88000 µF/44000 µF)
    Charging voltage 60-200 V, continuously adjustable
    Charging energy 2640 Ws (1760 Ws/880 Ws)
    Power source capacitor battery
    Mains plug earth contact plug according to DIN 49441
    Mains supply 230 V (+/- 10%), 2 A, 50/60 Hz
    (convertable to 115 V (+/- 10%), 4 A, 50/60 Hz)
    Mains fuse external 10 AT
    Protection IP 21
    Dimensions (WxHxL) 275x265x470 mm
    Weight 20 kg
    Item number B-94-30-2220
    Suitable welding guns PKM-1B, PHM-1A

     

    • charging voltage continuously adjustable
    • short charging times and thus quick welding sequences through electronically clocked inverter charging boards
    • switchable capacitance for optimal adaptation to different welding tasks
    • easy operation by a very robust rotary knob with a built-in push button
    • all functions and parameters are shown on a big display (display contrast adjustable)
    • library with pre-installed welding programmes (selectable via stud diameter and material)
    • 99 user-specific welding programmes can be stored
    • welding parameter monitoring and documentation
      - recording of welding current and welding time for each weld
      - recording of stud travel (lift, piston runtime, immersion depth) for each weld [only when a welding gun resp. an automatic welding head with travel measuring system is used]
      - comparison of the recorded parameters to the parameters of a reference weld (tolerances adjustable)
      - in case of variances to the reference weld a warning is displayed or the unit is locked for further welds until the release by the operator (functionality can be switched off)
      - storage of the last ten welding parameter sets
      - optional (also retrofitable): welding parameter memory for the storage of 24500 welding parameter sets (storage with date and time) with USB-interface for data transmission (welding parameter sets) to a PC
    • device lock (with pin code query) to avoid unwanted parameter adjustments
    • authorization concept with different roles (password protected) for device lock as well as changes of basic settings and menu structure
    • weld counter (display in main menu)
    • optional (also retrofitable): automatic module to connect the automatic stud feeder VBZ and an automatic welding gun
    • available as accessory: adapter box PRO-SPLIT
      - enables the operation of up to four stud welding guns with different adjustment values for charging voltage and capacitance on one unit
      - automatic detection of used gun
      - welding programme storage for each gun connection
      - weld counter for each gun connection
    • charging voltage is not influenced by supply voltage variations
    • low-loss charging of capacitors through electronically clocked inverter charging boards
    • low thermal power loss
    • functional test without welding current for lift adjustment for welding guns and heads (lift test)
    • repeat cycle lock to avoid welding on an already welded welding element
    • intelligent self-diagnosis system (display of an error code in case of an interference/failure)
    • automatic function test after switch-on
    • temperature control as protection against destruction caused by excess temperature
    • automatic switch-off in case of excess temperature
    • protection of the unit in case of a fault on welding/control line cable and solenoid
    • optimal safety during welding through integrated safety switching
    • highest operational reliability and high power-on time through exclusive use of high-quality components
    • all functions and parameters are controlled by a fast and high-performance microprocessor
    • CAN-Bus and Anybus for safe communication with higher-level controllers
    • thermic controlled ventilator
    • robust, powder-coated metal housing
    • interface for data exchange with higher ranked control systems (CNC)
    • stable fixing of welding cable sockets at own plug holder, prevents damage on housing caused by pulling of cable

     

    All capacitor discharge stud welding units at a glance

     

     

      LBS
    44
    LBS
    75
    LBS
    80
    LBS
    90
    LBS
    130
    PRO-C
    750
    PRO-C
    900
    PRO-C
    1000
    PRO-C
    1500
    Welding method                  
    Capacitor discharge x x x x x x x x x
    Max. welding diameter (mm)                  
    Capacitor discharge 6 8 10 10 10 8 10 10 10
    Capacitance (µF)
    [switchable]
    44000 66000 90000 88000 132000 66000 90000 88000
    [44000]
    132000
    [88000/
    44000]
    Charging voltage (V) 60-200 60-200 60-200 60-200 60-200 60-200 60-200 60-200 60-200
    Welding time (mS) 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3
    Welding parameter monitoring                  
    Welding parameter monitoring           x x x x
    Welding parameter memory
    with USB-interface for
    data transmission to a PC
              o o o o
    Electronically clocked inverter charging boards                  
    1 charging board x x x x x x x x x
    2 charging boards o o o o o o o o o
    Utilisable with adapter box
    PRO-SPLIT
              x x x x
    Operation                  
    Microprocessor control           x x x x
    Welding programme library           x x x x
    Capacitance switchable               x x
    Welding programme storage           x x x x
    Device lock with PIN code           x x x x
    Authorization concept
    (device lock, basic settings, menu structure)
              x x x x
    Weld counter (resettable)           x x x x
    Lift test           x x x x
    Repeat cycle lock x x x x x x x x x
    Electronic function control x x x x x x x x x
    Self diagnosis system x x x x x x x x x
    Automatic function test x x x x x x x x x
    Automatic stud feeding       o o     o o
    Error diagnosis systems                  
    Excess temperature x x x x x x x x x
    Damage on welding/control cable x x x x x x x x x
    Damage on solenoid x x x x x x x x x
    Schnittstellen                  
    CAN-BUS           o o o o
    USB           o o o o
    Thermic controlled ventilator     x x x   x x x
    Robust, powder-coated metal housing x x x x x x x x x
    Dimensions                  
    Width (mm) 195 195 195 275 275 195 195 275 275
    Height (mm) 260 260 260 260 260 260 260 260 260
    Length (mm) 400 400 400 470 470 400 400 470 470
    Weight (kg) 10 11 13,5 19 20 11 13,5 19 20
    Electric connection                  
    Mains supply (V) at 50/60 Hz 230
    (115)
    230
    (115)
    230
    (115)
    230
    (115)
    230
    (115)
    230
    (115)
    230
    (115)
    230
    (115)
    230
    (115)
    Mains fuse external ≥ 10 AT ≥ 10 AT ≥ 10 AT ≥ 10 AT ≥ 10 AT ≥ 10 AT ≥ 10 AT ≥ 10 AT ≥ 10 AT
    Protection IP 21 IP 21 IP 21 IP 21 IP 21 IP 21 IP 21 IP 21 IP 21
    Suitable welding guns                  
    PKM-1B x x x x x x x x x
    PHM-1A x x x x x x x x x
    PIM-1B x o o     o o    
    PKA-500       o o     o o
    PHA-500       o o     o o
    Control cable socket for welding guns 7-pin 7-pin 7-pin 7-pin 7-pin 7-pin 7-pin 12-pin 12-pin
    x = Standard, o = Option

    PRO-C 1500 Capacitor Discharge Welding Machine , Inverter Type Stud Welding Equipment

    Contact Details
    Shanghai Yichen industrial co. LTD

    Contact Person: Haibin

    Tel: +8613801873859

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    6th Floor, Building 2, No. 615, Ningqiao Road, Jinqiao Economic Development Zone, Pudong New Area, Shanghai
    Tel:86-021-56061221
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