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China Capacitor Discharge Stud Welding Machine manufacturer
Mint Automation Welding Equipment (Shanghai) Co.,Ltd

Mint Automation Welding Equipment (Shanghai) Co.,Ltd

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BTH The Fully Automatic Series T Stud Welding Machines, Maximum of Precision and Reliability

BTH The Fully Automatic Series T Stud Welding Machines, Maximum of Precision and Reliability

    • BTH The Fully Automatic Series T Stud Welding Machines,  Maximum of Precision and Reliability
    • BTH The Fully Automatic Series T Stud Welding Machines,  Maximum of Precision and Reliability
    • BTH The Fully Automatic Series T Stud Welding Machines,  Maximum of Precision and Reliability
  • BTH The Fully Automatic Series T Stud Welding Machines,  Maximum of Precision and Reliability

    Product Details:

    Place of Origin: Germany
    Brand Name: BTH Bolte
    Certification: CE
    Model Number: series T

    Payment & Shipping Terms:

    Minimum Order Quantity: one units
    Price: Negotiation
    Packaging Details: Packed in carton firstly, and then reinforced with wooden case for outer packing
    Delivery Time: 15 working days after received your payment
    Payment Terms: T/T, Western Union
    Supply Ability: 10 units per month
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    Detailed Product Description
    Working Area X/Y: 1000 X 700 Mm, 1250 X 850 Mm Or 1500 X 1000 Mm Wwelding Rangeelstud Welding Range: Stud Diameter 3-8 Mm, Stud Length 6-50 Mm
    Max. Number Of Stud Welding Heads: 4 Max. Operating Speed Of The X-/Y-axis: 30 M/min
    Positioning Accuracy Of The Welded Studs: +/- 0,2 Mm Electrical (mains Supply, Mains Fuse External): 230 V/50 Hz, 16A

    BTH The Fully Automatic Series T Stud Welding Machines,  Maximum of Precision and Reliability

     

    BTH CNC The Fully Automatic Series T Stud Welding Machines

     

        The fully automatic series T stud welding machines warrant a maximum of precision and reliability through their robust construction and the use of high-value components. The available working areas as well as numerous possible option enable the customer-specific design of the machines.

     

     

     

    • working area X/Y: 1000 x 700 mm, 1250 x 850 mm or 1500 x 1000 mm (Other dimensions upon request as special production.)
      The entire working area can be reached by each welding head.
    • welding range
      stud diameter 3-8 mm, stud length 6-50 mm (Other diameters and lengths as well as special welding elements upon request as special production.)
    • max. number of stud welding heads: 4
      (The machine concept is designed for four working stations. If a milling unit is used at the most three stud welding heads can be mounted.)
    • max. operating speed of the X-/Y-axis: 30 m/min
    • positioning accuracy of the welded studs: +/- 0,2 mm
    • Fast and easy programming by operating software i1stud.
      i1stud enables - besides programming directly on the machine - entering the welding coordinates on an external PC. Thus idle times by programming on the machine can be avoided.
      optional: operating software i3stud (inkl. DXF data converter) with operating terminal with industrial panel PC
      (DXF data import: The customer-specific DXF-data are automatically converted and transfered to the controller. Visualization of the program sequence.)
    • ample program memory
    • mobile operating panel
    • very easy operation
    • welding parameter monitoring and documentation (by stud welding units PRO-D/PRO-C)
      - recording of welding current, welding time and arc voltage for each weld
      - recording of stud travel (lift, piston runtime, immersion depth) for each weld [only when an automatic welding head with travel measuring system is used]
      - comparison of the recorded welding parameters (actual values) to the parameters of a reference weld (set values) (tolerances adjustable)
      - in case of variances to the reference weld a warning is displayed or the unit is locked for further welds until the release by the operator (functionality can be switched off)
      - storage of the last ten welding parameter sets
      - optional (also retrofitable): welding parameter memory for the storage of 24500 welding parameter sets (storage with date and time) with USB-interface for data transmission (welding parameter sets) to a PC
      - optional (also retrofitable): PRO-xDataLog
      The software PRO-xDataLog enables - besides reading out the welding parameter memory - the real-time transmission (Live Logging) of the welding parameter sets recorded by the stud welding unit to a PC that is connected to the stud welding unit. Immediately after each weld the welding parameter set (with date and time) that is recorded by the unit is written into a file on the connected PC. There the data can be analyzed (e.g. by MS Excel) and stored.
    • automatic stud feeding
    • very good accessibility of the machine
    • flexible positioning of the pneumatic clamps on the machine table
    • short set-up and retooling times
    • quick change system for welding heads
    • free zero points (zero point shift)
    • re-weld function with program continuation
    • optional protection devices:
      - housing with door (design as sliding, folding or lift door (if required also pneumatically)) or light curtain
      - light curtain
      - safety fence
    • high processing speed due to dynamic servo motors
    • premium axes with high-precision guides and threaded spindle or belt drive warrant a maximum of precision and reliability
    • inside slide mountings with cover bands avoid damages to the drive caused by welding spatters, smoke and dust
    • very robust and warp resistant welded steel machine frame
    • machine table made from aluminium T-grooved plates with laminated fabric plates for electrical insulation and as wear protection
    • stop bars (150 mm behind the X- and the Y-zero point) facilitate the setting up of the variable stop positions
    • pneumatic working lift/welding head 80 mm (mechanic adjusting range through precision crank handle 40 mm)
    • The machines are suitable for all stud welding methods.
      The following stud welding units and automatic stud welding heads can be used:
      PRO-C 1000/1500 = stud welding units for capacitor discharge stud welding (contact and gap method)
      PRO-D 1200/1600 = stud welding units for drawn arc and short cycle stud welding
      KHA-200F with integrated travel measuring system = automatic stud welding head for capacitor discharge (gap and contact method), drawn arc and short cycle stud welding
      KKA-200F = automatic stud welding head for capacitor discharge stud welding (contact method)
    • connection values
      electrical (mains supply, mains fuse external): 400 V/50 Hz, 16A
      pneumatical: ≥ 6 bar, unoiled, dry, clean
    • servo motor-driven Z-axis 250 mm for the exact and fast positioning on different levels
    • fluid spraying device for targeted wetting of the welding point before welding for each welding head
    • milling unit with exhaust device for targeted removal of problematic surface layers at the welding point
    • pneumatic single stud feeding, manual stud insertion (e.g. for feeding special studs (special geometries, overlong studs))
    • stud switch for feeding studs with the same diameter but different lengths into one welding head
    • pneumatic mass clamps standard
    • pneumatic mass clamps aperture angle 90°
    • mechanic mass clamps mounted on welding head
    • pneumatic mass clamps mounted on welding head
    • workpiece downholder for each welding head
    • shielding gas module for each welding head

     

    All CNC stud welding machines at a glance

     

        F 400 ZM ZG TN TM TG VN VM VG
    Working area X/Y (mm)1)
    [can be reached by each welding head]
    400
    400
    650
    650
    800
    800
    1000
    700
    1250
    850
    1500
    1000
    1000
    2000
    1250
    2500
    1500
    3000
    Welding range2)                  
      Stud diameter (Ø) 3-8 3-8 3-8 3-8 3-8 3-8 3-8 3-8 3-8
      Stud length (mm) 6-50 6-50 6-50 6-50 6-50 6-50 6-50 6-50 6-50
    Max. number of stud welding heads 1 3 3 4 4 4 4 4 4
    Max. operating speed X-/Y-axis (m/min) 6 12 12 30 30 30 30 30 30
    Positioning accuracy of the welded studs +/- (mm) 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2
    Operation and programming                  
      - software i1stud
    - compact control Xemo R integrated in the frame
    x x x - - - - - -
      - software i1stud
    - control desk
    - compact control Xemo B
    - - - x x x x x x
      - Software i3stud (incl. DXF data converter)
    - operating terminal with industrial panel PC
    - control Xemo M
    o o o o o o o o o
    Welding parameter monitoring3)                  
      Welding parameter monitoring x x x x x x x x x
      Welding parameter memory
    with USB-interface for data transmission to a PC
    o o o o o o o o o
      PRO-xDataLog
    software for real-time transmission of the welding parameter sets recorded by the stud welding unit to a PC
    o o o o o o o o o
    Automatic stud feeding x x x x x x x x x
    Options                  
      Servo motor-driven Z-axis 250 mm - - - o o o - - -
      Servo motor-driven Z-axis 300 mm - - - - - - o o o
      Fluid spraying device for each welding head o o o o o o o o o
      Milling unit with exhaust device4) - o o o o o o o o
      Pneumatic single stud feeding, manual stud insertion o o o o o o o o o
      Stud switch o o o o o o o o o
      Pneumatic mass clamps standard o o o o o o o o o
      Pneumatic mass clamps aperture angle 90° o o o o o o o o o
      Mechanic mass clamps mounted on welding head o o o o o o o o o
      Pneumatic mass clamps mounted on welding head o o o o o o o o o
      Workpiece downholder for each welding head o o o o o o o o o
      Shielding gas module for each welding head o o o o o o o o o
      Multidirectional balls table - - - - - - o o o
      Welded steel construction o - - - - - - - -
    Protection devices                  
      Housing with door5) x x x o o o - - -
      Housing with light curtain o o o o o o - - -
      Light curtain - - - o o o o o o
      Safety fence - - - o o o o o o
    Motor technology/drive                  
      Servo motors x x x x x x x x x
    Pneumatic working lift/welding head (mm)
    ((mechanic adjusting range 40 mm)
    80 80 80 80 80 80 80 80 80
    Machine frame                  
      Welded steel construction x x x x x x x x x
    Suitable stud welding units6)                  
      PRO-C 1000 x x x x x x x x x
      PRO-C 1500 x x x x x x x x x
      PRO-I 1300 x x x x x x x x x
      PRO-I 2200 x x x x x x x x x
      PRO-D 1200 x x x x x x x x x
      PRO-D 1600 x x x x x x x x x
    Suitable automatic stud welding heads6)                  
      KHA-200F
    with integrated travel measuring system
    x x x x x x x x x
      KKA-200F x x x x x x x x x
    Dimensions                  
      Width (mm) 910 1550 1700 2830 3080 3030 2080 2330 2580
      Depth (mm) 910 1430 1580 1525 1675 1825 3040 4040 4540
      Height (mm) 2000 2000 2000 2160 2160 2160 2360 2360 2360
      Weight (kg) 200 600 800 1100 1300 1500 1700 1900 2100
    Connection values                  
      electrical
    (mains supply, mains fuse external)
    230 V/50 Hz, 16A 230 V/50 Hz, 16A 400 V/50 Hz, 16A 400 V/50 Hz, 16A 400 V/50 Hz, 16A 400 V/50 Hz, 16A 400 V/50 Hz, 16A 400 V/50 Hz, 16A 400 V/50 Hz, 16A
      pneumatical ≥ 6 bar
    unoiled, dry, clean
    ≥ 6 bar
    unoiled, dry, clean
    ≥ 6 bar
    unoiled, dry, clean
    ≥ 6 bar
    unoiled, dry, clean
    ≥ 6 bar
    unoiled, dry, cleanr
    ≥ 6 bar
    unoiled, dry, clean
    ≥ 6 bar
    unoiled, dry, clean
    ≥ 6 bar
    unoiled, dry, clean
    ≥ 6 bar
    unoiled, dry, clean

    x = Standard, o = Option

     

    1)Other dimensions upon request as special production.

    2)Other diameters and lengths as well as special welding elements upon request as special production.

    3)By stud welding units PRO-C/PRO-D. For further details see product data sheet stud welding units - capacitor discharge stud welding and stud welding units - drawn arc stud welding as well as product data sheet welding parameter memory PRO-x and PRO-xDataLog.

    4)The machine concept is designed for four working stations (series Z: three working stations). If a milling unit is used at the most three stud welding heads (series Z: two working stations) can be mounted.

    5)Design as sliding, folding or lift door (if required also pneumatically). Optional: housing with closed top as sound insulation housing.

    6)The machines are suitable for all stud welding methods. PRO-C 1000/1500 = capacitor discharge (contact and gap method), PRO-D 1200/1600 = drawn arc and short cycle, KHA-200F = capacitor discharge (gap and contact method), drawn arc and short cycle, KKA-200F = capacitor discharge (contact method)

     

     

     

    BTH The Fully Automatic Series T Stud Welding Machines,  Maximum of Precision and Reliability

     

     

     

     

     

     

     

     

     

     

     
     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

    The Fully Automatic Series V Stud Welding Machines, Working Areas Enable The Customer-Specific Design

    The Fully Automatic Series V Stud Welding Machines, Working Areas Enable The Customer-Specific Design

     

    The Fully Automatic Series V Stud Welding Machines, Working Areas Enable The Customer-Specific Design

     

    The Fully Automatic Series V Stud Welding Machines, Working Areas Enable The Customer-Specific Design

    Contact Details
    Mint Automation Welding Equipment (Shanghai) Co.,Ltd

    Contact Person: Mink

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    Mint Automation Welding Equipment (Shanghai) Co.,Ltd
    6th Floor, Building 2, No. 615, Ningqiao Road, Jinqiao Economic Development Zone, Pudong New Area, Shanghai
    Tel:86-021-56061221
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